Jim recommended the following keel installation and attachment steps:
- Carefully checking the condition of each keel bolt for cracks, pitting, etc.
- Cleaning and leveling both the top of the lead and the bottom of the keel sump.
- Developing a good mate between these two surfaces by ‘buttering’ both surfaces with wet epoxy, and dropping the hull down onto the keel with a release agent between the two, and allowing the epoxy to cure.
- The hull would then be lifted off the keel again, the two surfaces ‘buttered’ this time with a thin layer of 5200, and the hull again lowered back in place for long enough to allow the 5200 to cure fully.
- All of the keel bolts should be fitted with sizeable SS (or G-10) backing plates, not just simple washers. The bottom edges of these plates should be radiused (softened) so they don’t cut into the glass. These plates should also be ‘potted’ in epoxy so that there are no voids underneath, and so that the load is spread evenly over the plate.
- The bolts should be properly torqued, according to their diameters.
This is more or less the steps that Paul had previously discussed with us.
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